On opening the box the first thing I usually do is lay out all the parts and check everything is there. The resin parts look good and crisp and everything matched up to what the instructions said should be there. I realise the normal thing to do is throw the instructions away (I am male!) but always have a full read through a couple of times before making a start and keep them to hand during building to refer to, even if I do jump back and forth.
I made a start with cleaning up the resin parts and checking them against each other, there is some flash on the parts but with a couple of different files this is easily removed. At this point I also opened out the slot to take the draw hook of the coupling later on. All were pretty square and didn’t need straightening out (resin parts can become slightly twisted) and very few if any air bubbles were noted. The instructions suggest filling any air bubbles at this point, however if any are missed (I may have done) they can always be filled later on. Once cleaned up these were given a soapy wash to remove any agents from the moulding process. |
At this point I started to look at the etched parts and the instructions to work out what goes where. The picture in the instructions does have the part numbers listed, but being in black and white the numbers are difficult to make out. A quick email to Andrew and he forwarded on a digital copy of the instructions, the part numbers now clearly visible and my assumptions confirmed (I have suggested it may be worth adding the part numbers in white).
I added all the etched parts (hand brake wheel excluded) and buffers to the resin parts using Cyanoacrylate (super glue) as per the instructions, it’s so much easier fitting these parts on a flat workbench than making the body up first then trying to add them. - The buffers have a slight moulding line through the centre, again easily filed away. - The four anchor points for the four corners of the wagons have a half etched line on them, this needs bending 90 degrees with the half etch on the inside, then bending back around 45 degrees in the opposite direction just above the eye. - The four etched parts for the bodyside need bending 90 degrees with the etch on the inside and a small amount of the ribbing removing. Parts 1, 3 & 6 go together to make the end pieces. I put these together with Cyanoacrylate (super glue) but could be soldered. Then I used a small amount of impact adhesive to ‘tack’ them to the resin parts to allow some movement while fitting. Then securing with Cyanoacrylate applied with cocktail sticks. |
Once the body was complete I laid out the components of the bogies, all the etched parts cut off the fret and tidied up and had a dry run of putting them together. At this point I re-read the instructions and figure that it would probably be a good idea to mark out and drill holes in the side frame etches for the brake blocks before building the frames up. I marked out and drilled a 1mm hole where the brakes would be fitted to add later on.
|
Next job was to fit the brake shoes, this being made much easier by drilling out holes while the side frames where flat. I initially super glued them in but I decided to have a go at soldering them after having some trouble with the glue. I should have reached for the soldering iron first as this was much easier.
|
Last job was to fit the white metal bogie frames on the sub frame, this needs the axle boxes carefully opening out to take the bearing of the sub frame. This was done with trial and error taking a little at a time out of the axle boxes with a drill bit larger than the bearings. Once a snug fit against the sub frame was achieved these were then glued on with a generous amount of glue.
Bogies where then fixed to the body using the bolts provided. |